Debutex
Micro Integrated Textile Production and Inventory Tracking System
Speed, precision, and flawless data flow are vital in textile manufacturing. Fully integrated with the Micro ERP system, this custom software enables you to manage all processes—from raw fabric intake to order dispatch—on a single platform. An innovative automation solution that communicates with production line machinery in real time, eliminates manual workload, and minimizes waste.
📦 Smart Inventory Intake and Bulk Cutting Module
Multi-Splitting in One Click: Split high-yardage fabric (e.g., 1,000 meters) into designated equal parts (such as 10x100 meters) within seconds, perform bulk cutting, and automatically log them into your inventory.
Fast Inventory Management: Instantly mirror stock adjustments, waste entries, and inter-warehouse transfers directly to the Micro infrastructure.
🔍 Hardware-Integrated Quality Control and Defect Mapping
Live Yardage Reading with Machinery: Full integration with computer-connected machine arms and sensors! As fabric winds, the measured yardage streams directly to the screen in real time, eliminating manual data entry errors.
Point and Regional Defect Identification: Map the quality profile of the fabric by recording defects—either at a single point or across a specific range (e.g., between meters 15 and 18)—selected from a preset system menu.
Manual Override Flexibility: Enter yardage manually whenever required to define defect locations seamlessly.
⚙️ Shop Floor Management (Lead Tape & Drum)
Track essential textile production workflows, such as Lead Tape and Drum operations, step-by-step. Monitor real-time progress across work stations and track operational efficiency live.
✂️ Order Cutting and Instant Delivery Note Generation
Manage order-specific cutting operations directly through the system.
As soon as a cutting job is finalized, generate delivery notes instantly within the linked system and dispatch shipments in a single click.
🏷️ Advanced Barcode / Labeling and Reporting System
Simultaneous Label Printing: Automatically generate barcoded labels containing complete fabric metadata (meterage, defect status, batch number, etc.) as cutting and production occur.
Historical Reprinting Support: Search historical logs through the Transaction List and Label List pages to reprint missing or damaged labels with a single click.
💎 Why Choose This System?
100% Micro ERP Integration: Every stock movement, cut, waste entry, and delivery note recorded in the software writes directly to the Micro database—eliminating duplicate data entry and keeping accounting and production fully synchronized.
Industrial Hardware Compatibility: Stream live feeds from quality control machinery directly onto the operator display to simplify tasks and accelerate output.
Zero Loss, Maximum Traceability: Effortlessly trace the complete history of any fabric piece—where it was cut, the exact waste generated by each roll, and which customer order it fulfilled.
